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Conveyor Rollers & Idlers / Carrying Idlers

conveyor belts and conveyor rollers for aggregate and cement plants

Conveyor Rollers & Idlers / Carrying Idlers

Belt cover wear, roller seizure or poor tracking can stop material handling even when the crusher is running.

Conveyor Rollers & Idlers / Carrying Idlers — conveyor belt and conveyor idler parts for bulk material handling systems. OEM-compatible supply, custom casting and machining, material certificates included.

Precision conveyor rollers with labyrinth-sealed bearings. Steel tube construction.

For a quote, send the OEM part number, equipment model, drawing or worn-part photos. We can match Conveyor Rollers & Idlers / Carrying Idlers by dimensions, alloy grade, operating position and application conditions.

Request a Quote

24-hour response · Send drawing or sample

At a glance

MaterialSteel tube / Cast end cap
Diameter89 / 108 / 133 / 159 mm
BearingDeep groove ball, sealed for life
Seal typeLabyrinth non-contact
InspectionRotation torque · Run-out check
PackingPalletized, individually wrapped
Material: SteelDiameter: 89Bearing: DeepSeal type: Labyrinth
✔ ISO 9001:2015 ✔ Material traceability

Engineers

Check fitment, alloy grade, wear position, drawings and operating conditions before selecting Conveyor Rollers & Idlers / Carrying Idlers.

Procurement

Quote requests are matched by OEM reference, equipment model, quantity, lead time and export documents.

Quality

Material certificates, hardness checks, dimensional inspection and traceability records can ship with the order.

1992 Founded
37+ Countries
18,000t Annual Capacity
300+ OEM Patterns
Fitment check before quote

Send model, OEM reference or drawing. We check the replacement route first.

Supply conveyor belts, rollers and bulk handling parts by belt width, duty, cover grade and plant layout.

Best fit
Quarry conveyors, cement plant material handling, crusher discharge conveyors and stockpile systems.
Not ideal for
Crushing chamber wear zones where cast liners or blow bars handle direct impact.

Before quoting, we check

  • Belt width and ply rating
  • DIN-X, DIN-Y or heat-resistant cover grade
  • Roller diameter, bearing and sealing design

Documents we can verify

  • Belt specification review
  • Roller sealing and bearing selection
  • Replacement planning by conveyor position
Crusher discharge conveyorsStockpile conveyorsCement plant handlingQuarry transfer points

Fitment workflow

01

Confirm belt and conveyor dimensions

02

Review material and temperature

03

Select cover / roller specification

04

Confirm packing and splice requirements

RFQ desk

Pricing for Conveyor Rollers & Idlers / Carrying Idlers

Send the OEM reference, machine model, drawing or worn-part photos. We respond within 24 hours.

Optional · PDF, JPG, PNG, WebP, DXF or DWG · maximum 8 MB

Data needed for a useful quote

What should be checked before selecting Conveyor Rollers & Idlers / Carrying Idlers?

This section is the working structure for product-level performance data. It avoids fake numbers now, but keeps the page ready for real wear-life, output and cost-per-ton records when you provide them.

MetricNeeded from buyerWhy it matters
Belt dutyBelt width, length, speed, load and inclineControls ply rating, carcass type and cover thickness.
Cover gradeMaterial type, temperature and abrasion levelControls DIN-Y, DIN-X, oil-resistant or heat-resistant belt choice.
Roller positionCarry, return, impact or training roller locationDifferent roller positions need different shell, bearing and sealing designs.
Selection logic

Common failure modes we check before recommending this part

Belt tracking problem

Likely cause

Roller alignment, loading point or belt tension issue

What we check

Conveyor layout, roller type and loading zone.

Cover wears too fast

Likely cause

Wrong cover grade, sharp material or transfer impact

What we check

Material, drop height and cover specification.

Roller bearing failure

Likely cause

Dust ingress, water ingress or overload

What we check

Seal type, bearing size and installation position.

Technical Data

What are the full specifications?

Material Steel tube / Cast end cap
Diameter 89 / 108 / 133 / 159 mm
Bearing Deep groove ball, sealed for life
Seal type Labyrinth non-contact
Inspection Rotation torque · Run-out check
Packing Palletized, individually wrapped
Material Selection

Which material is right for your application?

Material Guide

Which alloy for your application?

Quick reference — final selection depends on feed material, particle size, and throughput. Send your specs for a tailored recommendation.

Quick Alloy Picker

Find the right grade in 5 seconds.

Low impact, high abrasion

High Chrome (Cr26) / Ni-Hard

Application-dependent

Medium impact, medium abrasion

Mn18Cr2 / Mn13Cr2

Application-dependent

High impact, coarse feed

Mn18Cr2 + TiC inserts

Application-dependent

Extreme abrasion, low impact

Ceramic Composite (CMC)

Application-dependent

Full Material Reference

Low impact, high abrasion High Chrome (Cr26) / Ni-Hard
Hardness: 58–62 HRC
Medium impact, medium abrasion Mn18Cr2 / Mn13Cr2
Hardness: 200→520 HB
High impact, coarse feed Mn18Cr2 + TiC inserts
Hardness: Matrix: 500–550 HB, TiC: 2,500+ HV
Extreme abrasion, low impact Ceramic Composite (CMC)
Hardness: Matrix: 58–62 HRC, Ceramic: 1,800+ HV

Why choose ZL Crusher Parts

Foundry-direct. No middleman.

30+ years casting experience. 18,000-ton annual capacity. Every part engineered, poured, heat-treated, machined, and QC-checked in our own Luoyang plant. No outsourcing, no sub-contracting. ISO 9001:2015.

9-step QC. Full traceability.

Spectrometer → metallurgical microscope → impact tester → tensile machine → hardness tester → 3D scanner → ultrasonic → magnetic particle → portable spectrometer. Every inspection report ships with your order.

Global. Trusted by industry leaders.

Exported to 37+ countries across four global regions. Supplying CEMEX, LafargeHolcim, Heidelberg Cement, TATA Steel and POSCO. Official Hardox® Wear Parts Center since 2017.

Questions

What are the most common questions about this part?

How often should rollers be replaced? +

Roller replacement interval depends on feed material abrasiveness, mill throughput, and operating conditions. Regular inspection of roller surface condition and bearing health is recommended.

Can you match Conveyor Rollers & Idlers / Carrying Idlers without an OEM part number? +

Yes. Send the machine make and model, worn-part photos, key dimensions or a drawing. We check the fitment route before quoting and confirm what information is still missing.

Which material grade should I choose for Conveyor Rollers & Idlers / Carrying Idlers? +

Material selection depends on feed material, impact level, abrasion, operating temperature and the position of the part. We compare your application against the current wear pattern before recommending a grade.

What information do you need for a useful quote? +

The fastest quote comes with equipment model, OEM reference if available, quantity, target delivery date, feed material, working position and any photos or drawings of the existing part.

Do you supply certificates and inspection records? +

Yes. Material certificates, chemistry, hardness checks, dimensional inspection and traceability records can be supplied with the order when requested.

Before You Inquire

What should you prepare before requesting a quote?

  • 1 Crusher make, model, and OEM part number
  • 2 Feed material type and hardness
  • 3 Required quantity and target delivery date
  • 4 Special requirements (certifications, custom packaging)
Request a Quote →

24-hour response · Send drawing or sample

Ready to order?

Specifications and pricing within 24 hours.

Request a Quote